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Chemical Admixture Measurement   

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Concrete Industry Products

Chemical Admixture Measurement

ME8000 controller/monitor
Remote Tank Level Monitoring System		 new model ME8010

 

Profile of Involvement                                                                                            

Manu Electronics is a major manufacturer & supplier of flowmetering equipment used for the measurement and dispensing of construction chemical admixtures in the South East Asian / Australia & Pacific regions.

Other markets include South America and the Middle-East. The four major chemical admixture producers use our equipment in some form in various country locations worldwide.

Our equipment has been used in admix  production plants, admix distribution networks (mobile tankers), final dispensing of admixtures at pre-mix concrete production plants, and onsite at construction projects worldwide since 1965.

To date, measuring day after day worldwide, there are over 17,000 of our Admixture Flowmeters, 10,000 batch controllers and 1,000 various interface cards used in Computer/PLC controlled Batch Plants. On admix delivery tankers and admix production plants, over 200 of our Magmaster Electromagnetic flowmeters are in use.  On continuous dosing applications, over 300 of our Flowrate/total indicators are used. And many more and varied applications use our products - thousands of Premix Concrete Plants, Block Plants, Tile Plants, Quarries, and Production plants have Manu Electronics equipment installed for their liquid measurement requirements.

The 6-channel ME2000 is a popular option for interfacing flow meters to the PLC/Computer Controlled Batch Systems in concrete plants. The new ME2008 has up to 8 channels.

                                                  

1 Premix Concrete Plants      PDF Files
               
ADMIXTURE MEASUREMENT SYSTEMS – OVERVIEW BROCHURE Admix overview 640 KB
           
A Manual batch applications   
Resetable counter flowmeters, Internal powered resetable LCD total.      MESLCD5, 482 KB
MES20-S 337 KB
Electromagnetic flowmeter and reset counter       MFS 917 KB
                                
B Automatic Batch Controllers /Flowmeters       
ME995 series panel mount preset batch controller OVERVIEW ME995 Overview 525 KB
Other model types – download PDF brochures --> 

 

ME995-1A, 165 KB
ME995-1, 318 KB
ME995-2, 324 KB
ME995-2C, 291 KB
 ME995-3, 371 KB
ME995-3K, 305 KB
ME995-4, 302 KB
ME995-6, 154 KB
ME995-7,  532 KB  
ME995-7D, 528 KB
ME995-7G 207 KB
HB Housing boxes and IP65 enclosure to suit ME 995 HB 328 KB
ME995 Ordering Codes ME995 codes 128 KB
ME995 Admix Troubleshooting and Service Guide Admix troubleshooting
209 KB
ME995 Installation guide (with MES flowmeters) IG-995 197 KB
ME995 Wiring guide ME995 wiring guide 
138 KB
           
MES20 20mm primary admixture flowmeter MES20 283 KB
MES 20, 25, 32, 40mm admix flowmeters                                                         MES 493 KB
MES20-S 20mm Special Hi-Chemical resistant admix flowmeters MES20-S 330 KB
MESparts Full compliment of spare parts for sizes 20 to 40mm                              MESparts 316 KB
RMS-8711R  Electromagnetic flowmeter. 8, 15, 25 and 40mm sizes - 10mls per pulse.
(Other sizes are 50, 80, 100 and 150mm, with programmable pulse rates).		 RMS 603 KB
           
C Interfacing Admix Flowmeters to PLC/Computer controlled batch systems   interfacing 121 KB
i ME995 Batch Controllers/Flowmeters interfaced with 
PLC/Computer controlled batch systems  
using ME995, but incorporating MC2 PLC/Computer interface plug options 
(fitted to Manu ME995 batch controllers). 		 MC2 217 KB
ME5IC PLC/Computer controller interface card for control of  ME995/188
 batch controllers (require 5P option) and flowmetering systems.  		 ME5IC 648 KB
For 5-25vdc or 24-240vac I/O’s 5P PLC/Computer 5pin interface plug 
(fitted to Manu ME995 batch controllers).		 5P 141 KB
( ME5IC & 5P For EAGLE/JONEL/ALCON  etc systems) 
These options allow incorporation of existing Controller/Flowmeter systems with the PLC/Computer systems. Provides a backup batch facility or setpoint control & incorporation of ME995 safety features.
            
ii Pulse Interface Card with Flowmeters for PLC/Computer batch systems
UIC Universal Interface Cards with Flowmeters for PLC/Computer batch systems
UIC/A1 110-240vac pulse switching Triac UIC 352 KB
UIC/A2 24-240vac pulse switching heavy duty Triac UIC 352 KB
UIC/D 5-30vdc pulse switching optically isolated sink/source UIC 352 KB
DC12 12vdc regulated power supplies available for UIC/MES systems.
           
iii PLC/Computer controlled batch systems
ME2008 Microprocessor interface controller card-controls upto 8 admix flowmeters. ME2008 1.1 MB
The most advanced safety features for admixture flowmetering interface to PLC/Computer control systems. 
  • Full management safety system with inventory totals. 
  • Wide range of I/O configurations. 
  • All LCD displays read in Litres to 3 decimal places. 
  • Interfaces to most known PLC I/Os. 

The advanced features of this product eliminate the requirement for bottle type dispensing systems, and is quicker than weighing systems as the system is direct feed. Programmable pulse scaling allows calibration and use with almost any pulse output flowmeter e.g. MES range. 
For EAGLE/JONEL/ALCON or other computer/PLC systems.
     
  ME2000 Microprocessor interface controller card-controls upto 6 admix flowmeters (superseded by ME2008) ME2000 1.2 MB
         

2

Continuous dosing applications e.g. shotcrete, mixing etc    
                
A. FLOWRATE & TOTAL - Positive Displacement Flowmeters  PDF Files
          

  

 OPTION 1: FLOWRATE + TOTAL RESET   (for clean liquids)   
      
Type: FRT303 Flowrate and Totaliser Indicator FRT303 147 KB
LCD Display:

* 6 digit Display of Flowrate in various units.
* 7 digit display of Total / Grand Total in various units.
* Variable position of decimal point.

  
Resetable: Total, Grand Total  
Power Options: Internal battery; or +5 to 30VDC (power supply available)  
Output Options: Pulse, 4-20mA, Hi/low setpoints.  
Enclosure: IP65 ABS enclosure  
        
with:     
        
Type: MES20 Flowmeter MES20 283 KB
Size: 20mm (other sizes available)  
Connectors: Coupling connectors ¾" bsp supplied  
Flowrange: 1 to 65 Litres/minute  
Accuracy:

+/- 1.5%. Repeatability: 0.3%

 
Cabling: comes with 2 metre cable connected to FRT303.  
Comments: For aggressive chemicals use the MES20-S instead.  
and        
Type: 20mm filter Ystrainer cartridge. A20/800
     
 

MES20 flowmeter (left) and FRT303 Flowrate Totaliser Indicator.

 

  

     

  

 OPTION 2: RESETABLE TOTAL ONLY (for clean liquids)   
      
Type: MES20LCD5DP Flowmeter (Nutating Disc positive displacement), 
with Totaliser display. 		MES20LCD5DP
509 KB
Size: 20mm  (other sizes available)  
LCD Display:

shows Total in Litres, 5 digits with 1 decimal point i.e. up to 9999.9 Litres

  
Resetable: Total  
Flowrange: 1 to 75 Litres/Minute  
Accuracy: +/- 1.5%.   
Power: Internal Battery (5-10 year life)  
Connectors: Coupling connectors ¾" bsp supplied  
Enclosure: IP65  
         
   



MES20LCD5DP Flowmeter with Totaliser Display

 

  

 

B. FLOWRATE & TOTAL - Electromagnetic Flowmeters  PDF Files
             

 

 OPTION 3: Electromagnetic flowmeter/indicator 
(for aggressive/impure liquids)		   
      
Type: RMS Electromagnetic flowmeter with Tefzel lined wafer sensor end RMS 617 KB
Size: 4, 8, 15, 25, 40mm to cover almost any required flowrange.  
LCD Display:

* Integral mount display unit .
* flowrate & totaliser displays.
* Note: Totaliser not resetable.     

 
Outputs: open collector pulseoutput. 4-20mA output  
Accuracy:  0.5%  
Power: 15-50VDC or 110-240VAC powered.  
Connectors: connections with PVC or GAL flanges + earth ring.  
Enclosure: Explosion proof metal housing.  
Comments: No moving parts. No maintenance.  
     

RMS Electromagnetic flowmeter

 

    

 

 OPTION 4: Electromagnetic flowmeter/indicator 
(for aggressive/impure liquids)		   
      
Type: Magmaster Electromagnetic flowmeter MFS 917 KB
Size: A range of sensor tube sizes are available from 4mm to cover almost any required flowrange.  
LCD Display:

* Flowrate and Total display in various units.
* Integral or remote display options.

  
Resetable: Totaliser easily reset.  
Outputs: * Outputs include open collector pulse output, 4-20mA current output.
* Hi/Lo alarms		  
Accuracy: 0.5%  
Power: 11-40 VDC or  90-250VAC.  
Connectors: Available with flanged or wafer connections, various liners and electrodes.  
Enclosure: IP65  
     

Magmaster Electromagnetic Flowmeter

 

 

   
3 In the Admixture Production Plant (Mixing, drum filling, transfers)
A MFS  Magmaster Electromagnetic Flowmeters                              MFS 917 KB

  • unsurpassed performance and reliability.

  • no moving parts, no filters required, no headlosses.

  • no ongoing maintenance. 

  • onboard LCD Display readings and communication outputs.

  • pulse/current/alarms/hi/low as standard features. 

  • sizes used range from 50 to 150mm.

  • ideal for the more aggressive chemicals like Molasses, Caustic Soda etc.

  • voltage supply 85-260vac or 11-40vdc. 

  • accuracy to 0.5%, measures in bi-directional flows.

           
B RMS Electromagnetic Flowmeters   
Sizes 4, 8, 15, 40, 50, 80, 100 & 150mm 		RMS 617 KB
 
C

MES  Nutating Disc Pulse output or LCD resetable Flowmeters - 

 MESLCD5 
509 KB
Suitable for measurement of most water and water based chemicals to 1.5% accuracy.    MES 493 KB
            
D

M series Oval Rotor Pulse output or  resetable Flowmeters - 

 Mseries
  • Suitable for measurement of most liquids to 1% accuracy. 
  • Filters must be fitted prior to flowmeter.
           
E

RPFS  Rota Pulse paddlewheel Pulse output Flowmeters -    

 RPFS 464 KB
Suitable for measurement of waters to +/-2% accuracy.

Flowmeters connect to most PLC/computer control systems or connect via our UIC Universal Interface Cards. For preset automatic batch control, choose from the ME995  series batch controllers.
                
4 Admixture delivery tankers       
A MFS  Magmaster Electromagnetic Flowmeters -                             MFS 917 KB

  • Suitable for measurement of any conductive liquid to 0.5% accuracy.

  • Unsurpassed performance and reliability - no moving parts, no filters required, no headlosses, no ongoing maintenance. 

  • Sizes available  from 50 to 150mm, with 11-40vdc powered units for use with truck battery power supply, or 85-260vac powered units for use onsite power supply connections. 

  • Magmasters measure & display totals for  bi-directional flows, making them ideal for recording totals when loading  tankers, when delivering chemical and emptying tankers when returning  to base. 

  • Display totals are easily resetable by the operator for reoccurring batches. 

  • Pulse outputs are standard for use with preset batch control or docket printer units.  

              
B RMS Electromagnetic Flowmeters    RMS 617 KB
Sizes 4, 8, 15, 40, 50, 80, 100 & 150mm 

As for MFS above, but no display. 
For display, connect to ME5-F/ME5-T/ME995 or FRT303 products.
           

For batch controllers, select from ME995 Batch Controller. 
 
 

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